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  • Vision Guided Inline Marking

    Flying Fiber Laser Marking Machine

    A camera watches the product, an encoder measures how far it has travelled, and the 1064 nm beam writes the code before the part leaves the field. Barcodes, QR codes, serial numbers and logos on a line that never has to stop.

    0.001 mmSystem resolution
    7,000 mm/sMarking speed
    20–60WPower options
    100,000 hTheoretical source life
    Industrial camera and lens of the CCD vision positioning system
    The camera checks the product before the mark, so a shifted part is corrected instead of scrapped.
    Positioning

    CCD Vision Alignment on a Moving Product

    On a fast line the product is never perfectly where the drawing says it should be. The vision system measures that difference and corrects the mark instead of asking the mechanical guide to be perfect.

    • High-resolution industrial cameraCaptures dynamic images of the workpiece as it moves, so the reference position is taken from the actual part in front of the head.
    • Coordinate offset detectionAny shift in X, Y or angle is measured and applied to the marking job, which holds accuracy across a long production run.
    • Early defect detectionPosition deviations and product defects are identified at the marking station, so the item can be corrected or rejected before more value is added.
    • Multi-product recognitionThe system can identify and mark several items in one pass, which lifts output without adding operators.
    Signal Chain

    Encoder Sync: From Trigger to Printed Mark

    Two signals drive the whole cycle: the sensor that says a product has arrived, and the encoder that says how far it has moved since.

    Encoder synchronised signal chain of the flying fiber laser marking machine
    SignalWhere it comes fromWhat the controller does with it
    Product triggerPhotoelectric sensor on the infeed side of the headStarts the delay counter and arms the marking job
    Encoder pulse trainRotary encoder coupled to the conveyor driveConverts pulses into product travel, so the mark is positioned by distance and not by time
    Speed compensationEncoder frequency compared with the job lengthScales the output so character density stays constant when the line is accelerated or slowed
    Vision offsetIndustrial camera image of the workpieceApplies the measured X, Y and angle correction to the job before the beam fires
    Job advanceController counter after the mark is completeGenerates the next serial number, batch code or date and returns to the wait state

    Distance Based Marking

    Because the job is driven by encoder pulses, a change in line speed moves the mark with the product rather than leaving it behind.

    No Line Stop Required

    Marking happens while the conveyor runs. There is no index station, no clamp and no queue building up ahead of the marker.

    Automatic Variable Data

    Serial numbers, batch codes and dates advance automatically with each trigger, so no operator has to type a value between products.

    Technical Data

    KR-FLY20 to KR-FLY60: Four Powers on One Conveyor Frame

    The frame, conveyor and vision hardware are common to the range. Output power is the variable.

    Technical specifications of the flying fiber laser marking machine KR-FLY20, KR-FLY30, KR-FLY50 and KR-FLY60
    ParameterKR-FLY20KR-FLY30KR-FLY50KR-FLY60
    Output Power20W30W50W60W
    Net WeightAbout 220 kgAbout 220 kgAbout 220 kgAbout 225 kg
    Marking Speed0–7,000 mm/s0–7,000 mm/s0–7,000 mm/s0–7,000 mm/s
    Marking Area100 × 100 mm to 300 × 300 mm
    Laser Wavelength1064 nm
    Modulation Frequency20 kHz – 80 kHz
    Minimum Character0.1 mm
    Minimum Line Width0.01 mm
    Repeat Accuracy0.003 mm
    Resolution0.001 mm
    Machine Dimensions3980 × 800 × 1300 mm
    Conveyor Length1.5 m standard, customisable
    Lifting Column Travel500 mm, customisable
    Cooling SystemAir-cooled
    Working Environment0–35°C, humidity up to 90%
    Working Voltage0.5 kW / AC 220V / 50Hz (optional)

    Conveyor length, lifting column travel and working voltage are all open to configuration. Send the product height, the line height and the code content and we will confirm the frame layout before the order is placed.

    System Hardware

    Hardware That Keeps the Line Moving

    Four sub-systems do the work: the belt that carries the product, the camera that finds it, the scanner that marks it and the source that powers the beam.

    Conveyor

    The belt moves in step with the marking head and its speed is adjustable, so the marking rhythm matches the rest of the line.

    Vision Camera

    A high-resolution camera takes dynamic images of every workpiece and feeds the offset back to the marking job.

    Flying Scanner

    Fast area scanning covers a large field in a short cycle, and the even power distribution across that field removes the inconsistency that speed changes usually cause.

    Air-Cooled Source

    A rugged 1064 nm source with a theoretical life of 100,000 hours, no ink or cartridge consumables and no water circuit to maintain.

    Applications

    Four Lines That Run Faster With It

    Where products are small, numerous and regulated, marking has to be fast, permanent and traceable at the same time.

    Conveyor belt carrying products past the inline marking head
    Online laser scanner marking a product in motion
    Serial number and QR code marked on a small part
    Custom mounting parts for the inline marking frame
    Mechanical parts of the flying laser marking machine
    Flying fiber laser marking system installed on a production line
    01

    Food and Beverage Packaging

    Shelf life dates, batch numbers and QR codes applied to bottles, cans and cartons while they travel between filling and packing.

    02

    Pharmaceutical Production

    Dosage information, barcodes and serial numbers on drug packaging, where the mark has to survive handling and stay fully traceable.

    03

    Electronics and Automotive

    Serial numbers, logos and technical specifications on components and devices, applied without contact so small sensitive parts are not damaged.

    04

    Aerospace Components

    Permanent identification for parts that are exposed to heat or corrosive environments and must remain traceable for their whole service life.

    Project Path

    From Line Audit to Series Production

    An inline marker is a project, not a purchase. These are the four stages we work through with your production and maintenance teams.

    01

    Line Audit

    We record conveyor speed, product pitch, product geometry and the code content so the frame and field size can be fixed before manufacture.

    02

    Sample Marking

    Your product is marked on the same laser configuration, and the settings and readability results are returned with the sample.

    03

    Installation and Setup

    The frame is positioned, the sensor and encoder are connected, the vision reference is taught and the first codes are verified.

    04

    Series Production

    The job file is locked, the operator is trained on job recall and cleaning, and remote help stays open through the ramp-up.

    Ordering & Support

    Installation, Warranty and Remote Help

    The machine is supplied as a working line section, not a box of parts to be adapted on site.

    Shipping

    Air express with DHL, FedEx, TNT or UPS, and air or sea freight for full line projects. Tracking is issued as soon as the frame is dispatched.

    Payment & Terms

    T/T bank transfer, PayPal and Western Union are accepted. Volume terms are agreed per order and delivery terms are confirmed in writing.

    2-Year Warranty

    Two years of cover with free replacement parts for any failure in the period, and lifetime support by email, WhatsApp and remote session.

    Software Integration

    The control software is designed to join an existing line control system, and the marking station can be operated from a computer or a mobile device.

    • Sample testSend the product and the code content; we return the marked sample with a readability report and the settings used.
    • Frame layout drawingYou receive the layout for approval before manufacturing, so the conveyor height matches your existing line.
    • Operator trainingTraining video and English manual cover job recall, vision reference teaching and routine cleaning.
    • Consumable-free runningNo inks, solvents or cartridges, so running cost is limited to power and maintenance time.
    FAQ

    Flying Fiber Laser Marking FAQ

    A sensor detects the leading edge of each product and a rotary encoder on the conveyor reports how far the product has travelled. The controller marks by distance rather than by time, so if the line speeds up or slows down the mark stays in the same position.

    A high-resolution industrial camera captures dynamic images of the workpiece and reports any coordinate offset, which keeps marking accuracy stable across the run. Because the image is checked in real time, position deviations and defects are spotted early so the part can be corrected or rejected before more value is added.

    Yes. The machine can recognise and mark multiple items in the same cycle, which raises output and reduces the labour needed at the marking station.

    Metals, plastics and ceramics are the main families, which covers pharmaceutical packaging, food and beverage containers, electronic parts and automotive components.

    The software is designed for integration with an existing line control system. Automatic sensors and a rotary encoder handle the automatic operation, and the machine can be controlled from a computer or a mobile device.

    The frame measures 3980 x 800 x 1300 mm and weighs about 220 kg, or about 225 kg for the 60W model. The conveyor is 1.5 m as standard and can be customised, and the lifting column has 500 mm of travel, also customisable.

    Resolution is 0.001 mm, repeat accuracy is 0.003 mm, the minimum line width is 0.01 mm and the minimum character is 0.1 mm. Marking speed reaches 7,000 mm/s and the laser modulation frequency range is 20 kHz to 80 kHz.

    The system draws about 0.5 kW at AC 220V/50Hz, with other voltages available as an option. Cooling is air-based, and the working environment range is 0 to 35 degrees Celsius with humidity up to 90 percent.

    Related Models

    Other Flying and Inline Marking Systems

    If the marking does not have to happen on a conveyor, one of these formats usually costs less to own and to set up.

    Next Step

    Send Your Line Speed and Product Sample

    Tell us the product, the code content and the products per minute you need. We will mark your sample with the same configuration and confirm whether the encoder and vision cycle closes in time.

    Response Commitments

    • Reply within 12 working hours
    • Free sample marking test with readability report
    • Frame layout drawing before production
    • 2-year warranty, lifetime support
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