Inline Automatic Filling & Capping Machine
Twelve heads for larger bottles and jars, filling 500 to 5,000 ml at 40 to 70 bottles per minute.
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Liquid Bottle Filling
Automatic Bottle Filling Machine
Filling a bottle is easy until the product foams. This machine fills free-flowing liquids from 100 to 1,000 ml at 30 to 60 bottles a minute, using a three-stage profile that lets the level settle before the final trim, so juice, milk tea, soy sauce and rice wine finish at the target volume without frothing over the neck. Format changes take minutes rather than hours.
30–60Bottles per minute
100–1,000 mlFill range
0.5%Metering accuracy
3Fill stages
Built for Liquids
A Filler Sized to the Product, Not to the Bottle
Bottles come in every shape and material, and this machine is designed to cope with that variety rather than force you into one pack. It meters by volume into glass, PET, HDPE or aluminium containers, from small bottles measured in millilitres up to several litres, and the filling-specification change takes minutes because the guides and nozzles are adjustable rather than fixed.
- Wide liquid coverageJuice, milk tea, beverages, soy sauce, vinegar, spirits and edible oil all run on the same machine once the fill profile is set.
- Quick format changeThe filling specification for a different bottle is switched in minutes, so short runs and product variety are practical rather than costly.
- Touchscreen controlMachine parameters, production status, the operating program and the filling mode are all visible and adjustable on one screen.
- Food-grade constructionContact parts are 304 stainless steel, resistant to corrosion and abrasion, and the build follows GMP practice.
Why It Works
Four Reasons This Filler Saves Time
None of them are about raw speed. They are about how long the machine keeps running between interruptions.
A
Foam Controlled at the Nozzle
Three-stage filling keeps the product from whipping up, which means fewer rejects from overfilled and underfilled bottles.
B
Changeover in Minutes
The filling specification can be switched in minutes for a different bottle size, so a product change does not become a shift-long stop.
C
High Yield per Cycle
A short filling cycle with accurate metering means more bottles per hour from the same floor space and the same operator.
D
Simple Maintenance
Touchscreen diagnostics, a straightforward product path and 304 stainless parts keep routine maintenance to a minimum.
Key Numbers
The Specification at a Glance
Output, fill range, accuracy and utilities are all the machine publishes, and all a line planner needs to start with.
0bottles/minMaximum output
1,000mlMaximum fill volume
0.5%Metering accuracy
1.2kWRated power at 220V
Liquid Range
From water-like products such as beverages and vinegar through to more viscous liquids including edible oil and honey.
Bottle Range
Glass, PET, HDPE and aluminium in round, square, flat or irregular shapes, from a few millilitres to several litres.
Low Power Draw
1.2 kW from a single-phase 220V supply, which keeps the machine within the reach of a small production unit.
Signature Detail
Three-Stage Filling, Explained Stage by Stage
Foam is not a property of the product; it is a consequence of how the product is poured. The staged profile is how the machine avoids creating it.
01
Stage One — Fast Fill
The nozzle delivers at full rate until the bottle is most of the way to its target. This is where the cycle time is won, and where a single-stage filler would start to foam.
02
Stage Two — Slow Ramp
Flow is reduced as the level approaches the target. The slower stream disturbs the surface far less, so any foam already formed has time to break down.
03
Stage Three — Final Trim
The last part of the fill is placed precisely, finishing on the target volume with the neck clear so the capping station downstream works on a clean bottle.
| Fill approach | Cycle time | Foam behaviour | Effect on the line |
|---|---|---|---|
| Single-stage fast fill | Short | Product whips up and can overflow | Rejects, sticky bottles, capping faults |
| Single-stage slow fill | Long | Little foam | Output sacrificed to protect the fill |
| Three-stage fill | Short, with a controlled finish | Foam has time to collapse before the trim | Speed and fill quality together |
The three-stage technique is also described as three-level filling in the manufacturer literature. The published metering accuracy of 0.5 percent is achieved with this staged profile in use, not with a single-speed fill.
Technical Data
The Bottle Filler by the Numbers
Values are reproduced from the manufacturer specification for the bottle filling machine.
| Parameter | Specification |
|---|---|
| Equipment name | Automatic bottle filling machine |
| Output | 30–60 bottles/minute |
| Fill range | 100–1,000 ml |
| Supply voltage and rated power | AC 220V, 50/60 Hz, 1.2 kW |
| Metering accuracy | 0.5% |
| Air pressure | 0.5–0.7 MPa |
| Filling technique | Three-stage filling to control foaming |
| Control | Touchscreen interface for parameters, production status, operating program and filling mode |
| Product-contact material | 304 stainless steel, built to GMP practice |
| Suitable bottles | Glass, PET, HDPE, aluminium and tubes in round, square, flat or irregular shapes |
| Closure options | Screw cap, press cap, plug cap, aluminium foil seal, heat-shrink film |
Machine dimensions and weight are not published for this model and are confirmed with the order once the bottle format, the number of filling positions and the closure station are fixed.
How It Runs
Four Steps, One Continuous Flow
Bottles move through the machine without being handled between metering and capping.
01
Bottles Feed In
Empty bottles arrive on the conveyor and are spaced by the guide rails to suit the format in the recipe.
02
Three-Stage Fill
Nozzles dose fast, then slow, then trim, finishing each bottle on volume with the neck left clean.
03
Closure Applied
The bottle moves to the closure station, where a screw, press or plug cap is fitted, or a foil or shrink seal is applied.
04
Output and Check
Filled and closed bottles leave the machine. Fill volume and closure quality are sampled against the standard at set intervals.
Where It Runs
One Filler Across Several Industries
The machine turns up wherever a free-flowing liquid is packed into a bottle, a jar or a tube.
Beverages & Dairy
Mineral water, juice, tea drinks, functional drinks, milk, yogurt drinks and milk tea, filled and closed in one pass.
Condiments & Oils
Soy sauce, vinegar, cooking wine, edible oil, honey and sauces, where a clean neck matters for the closure that follows.
Daily Chemical & Pharma
Washing and care products, sanitisers and oral liquids, filled from small sample bottles up to larger retail sizes.
Signature Match Table
Bottle, Closure and Product Fit
Matching the bottle material and the closure to the product is what decides whether the pack holds its quality on the shelf.
| Bottle material | Typical product | Suggested closure | Note |
|---|---|---|---|
| Glass | Spirits, sauces, juices | Screw cap or foil plus cap | Heavier, but inert and premium in the hand |
| PET | Water, juice, milk tea, oil | Screw cap, foil or shrink band | Lightweight, and works with every closure option |
| HDPE | Detergents, sanitisers, chemicals | Press or plug cap, child-resistant option | Good chemical resistance for non-food products |
| Aluminium | Beverages, oils, cosmetics | Screw cap or foil seal | Fast to chill and fully recyclable |
| Tube | Pastes, gels, creams | Plug cap or crimp | Filled open-ended, then closed by the capper |
- Product decides the closureA foil seal protects a sensitive product during transport; a screw cap decides how the pack is used after opening. Many packs need both.
- Bottle decides the nozzleNeck diameter sets the nozzle size, and the fill profile is set so the product does not splash the neck threads.
- Shape decides the guide railsRound, square, flat and irregular bottles each need their own guide setting, which is stored as a recipe on the machine.
- Confirm with a trialSend bottles and product together; the fill, the closure and the handling are all verified on the actual pack rather than on a sample of one component.
Closure and bottle combinations listed above are drawn from the published application notes for this machine and are intended as a starting point. Final specification is confirmed against your product, your shelf-life requirement and your filling trial.
FAQ
Bottle Filling Questions
It is built for free-flowing liquids: juice, milk tea, beverages, soy sauce, vinegar, cooking wine, edible oil, honey, syrups and rice wine. Thick pastes and products carrying large solids are outside its design; those are handled by a piston filler such as the stand-up pouch machines, where the dose is pushed rather than poured.
Foam forms when a fast stream of liquid hits the surface of the product already in the bottle. Three-stage filling splits the dose: a fast fill to establish the level, a slower ramp as the bottle approaches the target, and a final trim to finish at the exact volume. Because the last part of the fill is delivered slowly against an already-settled surface, the product does not whip up and overflow the neck.
Glass, PET, HDPE and aluminium bottles and tubes are all handled, in round, square, flat or irregular shapes, from small bottles of a few millilitres to large bottles of several litres. Changeover between specifications takes a few minutes of adjustment rather than a rebuild, which is what allows one machine to cover a product family.
The filler is normally paired with a capping or sealing station. The closure options specified for this platform include screw caps, press caps, plug caps, aluminium foil sealing and heat-shrink banding. The closure is chosen with the product and the shelf-life requirement in mind, since a foil seal and a screw cap do different jobs.
The published metering accuracy is 0.5 percent on a fill range of 100 to 1,000 ml, which is achieved by the volumetric metering system combined with the staged fill profile. Accuracy is verified on your own product during the sample test, because viscosity and surface tension both affect how a liquid settles in the bottle.
A single-phase AC 220V 50 or 60 Hz supply at 1.2 kW and compressed air at 0.5 to 0.7 MPa. The air supply drives the pneumatic actuators and any air-assisted functions; the fill itself is metered mechanically, so there is no dependence on air pressure for the dose.
Parameters are set on a touchscreen that also shows production status, the running program and the filling mode. Product-contact parts are made from 304 stainless steel, which resists corrosion and cleans easily, and the machine follows GMP practice. Routine work is limited to filling-nozzle cleaning and checking the metering system against a sample weight.
Ordering & Support
Build, Delivery and Service
The machine is configured to your bottle and closure, then tested on your product before shipment.
Delivery
Around 20 to 30 working days for a standard configuration, with export packing and sea or air freight to your port.
Warranty
12-month parts warranty with free replacement components, plus lifetime technical support.
Support
English manuals and remote guidance for fill profile setup, bottle changeover and closure station adjustment.
Options
Nozzle sets, guide rails and closure station tooling are chosen with the order. Volume terms are agreed per order.
Related Models
Other Bottle and Pouch Fillers
If the bottle is large, or the product is a paste rather than a liquid, these machines cover the alternative duties.
ZLD-6 Stand-Up Pouch Filling & Capping Machine
Six-head rotary filling for pastes, sauces and particle products in spouted stand-up pouches, 60 to 390 ml.
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Rotary Filling & Sealing Machine
Multi-station cup and tray filling with film heat sealing, configurable with four, six or eight stations.
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