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  • Dosing, Filling & Sealing Platform

    Filling Machines for Liquid, Paste and Powder

    A filling machine is chosen by the product first and the container second. Thin liquids, viscous sauces, particle-laden products and free-flowing powders each demand a different dosing principle, and the pouch, bottle, cup or can format then decides the sealing and capping station behind it. This range covers all four dosing routes and every common container format, from a compact rotary pouch filler to a complete vacuum-nitrogen tin can line.

    11Filling models
    1–5,000ml or g per fill
    ±0.5%Liquid dosing accuracy
    12–200Units per minute
    Four Dosing Routes, One Catalogue

    Match the Dosing Principle to the Product

    Every machine here fills a container and hands it to a sealing, capping or seaming station. What changes is how the dose is measured and how the container is held while it happens.

    Atmospheric & Gravity Filling

    For thin, free-flowing liquids such as water, juice, soy sauce and rice wine. Product drops into the container under its own weight, the fill is trimmed by a nozzle, and a three-stage profile stops foaming. Used on the inline filling and capping machine and the bottle filler.

    Piston & Volumetric Dosing

    For sauces, pastes, gels and products carrying particles. A stainless piston draws a measured volume and pushes it through a nozzle with an anti-drip suck-back, holding about plus or minus 0.5 percent. Used across the ZLD pouch range, the rotary machine and the cup and pouch filler.

    Auger & Weigh Dosing

    For free-flowing powders such as milk powder, protein powder and nutritional blends. A screw feeder drops product into the container while a load cell weighs the fill in line, or a dual-head weigher splits the dose for speed. Dust extraction keeps the sealing zone clean on the powder lines.

    The Model Range

    Eleven Filling Machines, Ordered by Output

    From a compact tin can powder line through pouch, bottle, cup and rotary formats up to a 12,000 pouch per hour eight-head machine. Start with the container you already pack in.

    Tin can milk powder filling line with vacuum nitrogen seaming

    Tin Can Milk Powder Filling Line

    Complete vacuum-nitrogen line for milk powder and nutritional blends, from can unscrambling and purge through dual-head weigh filling to seaming, cleaning and lid pressing.

    12–48 cans/minResidual O2 ≤3%
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    Automatic can filling production line for powdered products

    Automatic Can Filling Production Line

    A linked can line built to GMP rhythm: depalletising, sterilising, spoon feeding, dual-head metering, seaming, ion-air cleaning and soft lid pressing in one continuous chain.

    20–45 cans/min502# / 401# / 300#
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    PET bottle powder filling line with inline weigh filling

    PET Bottle Powder Filling Line

    Inline weigh filling for protein and nutritional powders into PET and plastic cans, with cap unscrambling, foil sealing, can cleaning, labelling and coding in one flow.

    20–40 cans/min50–1,000 g
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    Rotary filling and sealing machine with multi-station indexing table

    Rotary Filling & Sealing Machine

    Multi-station indexer that drops the cup, doses the product, lays and heat-seals the film and ejects the finished cup without stopping, with missing-cup and missing-film protection.

    30–40 cups/min4/6/8 stations
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    Automatic bottle filling machine with touchscreen control

    Automatic Bottle Filling Machine

    Three-stage anti-foam filling for juices, milk tea, soy sauce, rice wine and similar liquids, with rapid format change and a touchscreen recipe library.

    30–60 bottles/min100–1,000 ml
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    Selection Matrix

    All Eleven Fillers Side by Side

    Rows are the parameters that decide the machine, columns are the models in output order. Scroll the table sideways to compare the whole range at once. Where a value is not published it is confirmed at order rather than guessed.

    Comparison of the eleven filling machine models
    Parameter Tin Powder Line Can Filling Line PET Powder Line Rotary Filler Bottle Filler Inline Filler ZLD-2 ZLD-4 Filling & Sealing ZLD-6 ZLD-8
    Container formatTin can #300–#502Tin can 502#/401#/300#PET or plastic canCup or trayBottle, jar or tubeBottleStand-up pouchStand-up pouchCup or pouchStand-up pouchStand-up pouch
    Dosing methodDual-head weigh fillAuger with weigh checkInline weigh fillPiston or magnetic pumpVolumetric, 3-stageAtmosphericPiston, pneumatic or servoPiston, pneumatic or servoPiston with film heat sealPiston, pneumatic or servoPiston, pneumatic or servo
    Fill range100–1,000 g100–1,500 g50–1,000 g1–30 ml100–1,000 ml500–5,000 ml30–100 ml60–390 ml10–300 ml60–390 ml60–390 ml
    Published output12–48 cans/min20–45 cans/min20–40 cans/min30–40 cups/min30–60 bottles/min40–70 bottles/min800–3,000 pouches/h3,600–6,000 pouches/h4,800–5,400 cups/h5,400–9,000 pouches/h7,200–12,000 pouches/h
    Dosing accuracy±1–1.5 g≤±1 g / ≤±2 g≤±1–5 g±0.5%0.5%±0.5%±0.5%±0.5%±0.5%±0.5%±0.5%
    Filling heads2 (dual head)2 (dual head)Inline weigh station2On request1224668
    Sealing / cappingVacuum nitrogen seamingSeam plus soft lid pressScrew cap plus foil sealFilm heat sealScrew, press, plug or foilScrew capHeat sealHeat sealFilm heat sealHeat sealHeat seal
    Supply3-phase 380V, 48.33 kW line3-phase 380V, 18 kW3-phase 380V220V single phase, 1.2 kW220V, 1.2 kW380V, 1.5 kW220V single phase, 2.2 kW380V, 8.05–8.55 kW220V, 4.0 kW380V, 8.05–8.55 kW380V, 8.05–8.55 kW
    Contact materialPolished stainless interiorStainless, GMP layoutStainless, food grade304 stainless304 stainless, GMPStainless, food gradeSUS304 / 316LStainless, food gradeSUS304Stainless, food gradeStainless, food grade

    The tin can milk powder line quotes 48.33 kW for the complete line, excluding ancillary plant; the can filling line quotes 18 kW excluding self-supplied equipment such as the inkjet coder. Fill ranges are printed per model as published. Head counts, moulds, nozzle sets and conveyor lengths are specified per order.

    Liquid, Powder, Pouch, Bottle, Can, Rotary

    Filling Method and Capacity Compared

    Six common formats, read across the same six criteria. The dosing method and the container drive everything else, including the sealing station that follows.

    Filling method and capacity comparison by product format
    Criterion Liquid Powder Stand-Up Pouch Bottle Can Rotary Cup
    Typical dosing methodAtmospheric or gravity with 3-stage trimAuger feed with inline weigh checkPiston pump, pneumatic or servo drivenVolumetric, anti-foam, anti-dripDual-head weigh fillServo piston or magnetic pump
    Representative fill range500–5,000 ml50–1,500 g30–390 ml100–1,000 ml100–1,500 g1–30 ml
    Published output40–70 bottles/min20–48 cans/min800–12,000 pouches/h30–60 bottles/min20–45 cans/min30–40 cups/min
    Sealing or capping stationScrew capping headScrew cap plus foil induction sealHeat-seal spout cappingScrew, press, plug or foilVacuum nitrogen seamingFilm heat seal and die cut
    Best suited toWater, juice, soy sauce, rice wineMilk powder, protein and nutrition blendsSauces, gels, juice with pulpBeverages, dairy, edible oilPowder packed for shelf lifeCondiment and dessert cups
    Model to start fromInline Automatic Filling & CappingPET Bottle Powder Filling LineZLD SeriesAutomatic Bottle Filling MachineTin Can Milk Powder Filling LineRotary Filling & Sealing Machine

    Powder Needs Dust Control

    Powders migrate. The lines here pair auger or weigh dosing with vacuum feeding, local dust extraction and polished contact surfaces so the sealing zone stays clean and the fill stays inside 1 to 5 g.

    Pouch Needs Head Count

    On a rotary pouch platform, output scales with the number of filling heads rather than with speed. Two heads suit small batches; eight heads take the same machine to 12,000 pouches per hour.

    Lines Need a Held Rhythm

    When the filler, seamer, cleaner and coder are linked, the slowest station sets the line rate. The can and tin lines publish output per minute and per number of seaming units so the rhythm can be planned.

    Where These Fillers Run

    From Food Plants to Daily-Chemical Lines

    The same dosing hardware serves food, beverage, nutrition and cosmetics producers. What changes is the container and the hygiene regime around it.

    Nutrition & Powder Blends

    Medical food, protein powder, milk powder and nutritional blends into PET cans and tin cans, with foil sealing on the plastic format and vacuum-nitrogen seaming on the metal one.

    Beverage & Liquid Food

    Juice, milk tea, soy sauce, rice wine and edible oil filled into bottles and jars, with screw capping, foil sealing or shrink-band finishing downstream.

    Sauces, Desserts & Cosmetics

    Condiments, dressings, jellies and desserts in pouches and cups, plus cream, gel and sample formats where piston dosing holds the fill to within half a percent.

    FAQ

    Filling Machine Questions

    Start from the product, not the machine. Thin liquids that level by themselves suit atmospheric or gravity filling, as on the inline filling and capping machine. Viscous pastes, sauces and products with particles need a piston pump, which is what the stand-up pouch and bottle models use. Free-flowing powders are dosed by auger or by weight, as on the PET bottle powder line and the tin can milk powder line. Send us the product, the container and the target fill and we confirm the dosing method.

    Output is set by the fill volume, the number of filling heads and the sealing or capping cycle. The published range runs from 12 cans per minute on a single-station tin can powder line up to 12,000 pouches per hour on the eight-head ZLD-8. Adding heads, running two shifts or linking a second filling station raises output without changing the product format.

    Liquid and paste models hold about plus or minus 0.5 percent of the set fill, which is the figure published for the ZLD range, the bottle filler, the inline filler and the rotary machine. Powder lines are quoted by weight instead: the PET bottle line holds within 1 to 5 g and the tin can milk powder line within 1 to 1.5 g. Accuracy is verified with your own product during the sample test.

    Yes, within the published envelope of each model. The ZLD pouch machines take pouch formats up to 120 mm wide and 260 mm high, the inline filler covers bottles from 30 to 350 mm high and 30 to 110 mm in diameter, and the tin can line takes 300, 307, 401 and 502 cans from 60 to 200 mm tall. Changeover is done with quick-change moulds and recipe recall on the touchscreen.

    Frames and all product-contact parts are stainless steel. The ZLD pouch machines use SUS304 for the frame and 316L for wetted parts, the PET bottle powder line and rotary machine are built in 304 stainless, and the tin can milk powder line polishes the interior of every product-contact vessel. Designs follow food hygiene and GMP requirements with smooth, crevice-free surfaces.

    No. Hoppers, filling pipes and nozzles are designed as quick-release parts so a shift change or product change is a wash-down rather than a strip-down. The rotary and pouch machines lift their tooling and moulds without special tools, and the powder lines use polished, easy-to-clean internal surfaces plus dust extraction to keep the filling zone clear.

    Yes. Send a product sample, the container and the target fill weight or volume, and we run a filling trial on the recommended machine. You receive the filled sample, the measured accuracy across a run and the parameter set we used, so the specification is confirmed on your own material rather than on a datasheet.

    Next Step

    Send the Product. Get a Filling Trial.

    Tell us the product, the container and the target output per shift. We will recommend the dosing method and head count, run a filling trial on your own material and prepare a quotation for the configured line.

    Response Commitments

    • Reply within 12 working hours
    • Free filling trial with measured accuracy report
    • Heads, moulds and nozzles specified to order
    • 12 to 24-month warranty, lifetime support
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