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  • Inline Weigh Filling Line

    PET Bottle Powder Filling Line

    Powder does not hold a volume, so a powder line has to hold a weight. This line weighs every can in line as it fills, from 50 to 1,000 g, and closes the loop within 1 to 5 g across protein powder, nutrition blends and foods for special medical purposes, then caps, foil-seals, cleans, labels and codes the can without it leaving the flow.

    20–40Cans per minute
    50–1,000 gFill weight
    ±1–5 gFilling accuracy
    Φ30–130 mmCan diameter
    Inline weigh filling station weighing a PET can of powder
    Fill by weight, not by volume — the load cell decides when the can is full.
    The Problem With Powder

    A Powder Line Is Really a Weighing Line

    Two cans of the same volume can hold different weights of product, because bulk density shifts with humidity, particle size distribution and how the powder settles. A volumetric filler therefore needs constant recalibration and still drifts. This line weighs the can as it fills, so the target is a weight and the tolerance is stated in grams rather than as a percentage.

    • Inline weighingEach can is checked on a load cell while filling, and the feed stops at the target weight, holding within 1 to 5 g.
    • Complete flowCan unscrambling, purge and sterilisation, filling, capping, foil sealing, cleaning, labelling, coding and cartoning run as one sequence.
    • Built for PET cansCan diameters from 30 to 130 mm and heights from 60 to 200 mm are handled with quick-change parts.
    • Hygiene by designProduct-contact surfaces are stainless and smooth, and the can body is cleaned after sealing so the label goes onto a clean surface.
    Signature Detail

    Weigh Dosing With Dust Kept Under Control

    There are two things a powder line has to get right: the weight in the can, and the dust around it. The first decides yield, the second decides whether the foil seal holds.

    How the Weight Is Held

    Product is fed into the can while the can sits on a weighing platform. The feed runs fast until it approaches the target and then slows to a trickle, so the final gram is placed rather than thrown. The result is a fill held within 1 to 5 g without changing a setting when the product density moves.

    Where the Dust Goes

    Fines are the enemy of a clean foil seal. The line purges and sterilises the empty can before filling, fills through a head that drops product straight into the can, and then cleans the can body after sealing. The result is a clean rim for the foil and a clean wall for the label.

    Powder dosing method comparison for the PET bottle filling line
    Dosing approachWhat decides the doseBehaviour when density changesSuitability for this line
    Volumetric screw onlyScrew revolutionsWeight drifts with bulk densityNot used as the primary dose
    Auger feed with timerFeed time at fixed speedSmall drift, needs re-timingUsed only as the rough feed stage
    Inline weigh fillingMeasured weight on a load cellSelf-correcting every canPrimary dose on this line
    Check-weigh after fillWeight after the can is fullDetects drift but does not correct itUsed as a verification stage

    Comparison is drawn from the published description of this line and general powder-filling practice. The line uses inline weighing as its dose; any check-weighing stage is there to verify the result, not to correct it.

    Technical Data

    Published Specification for the Whole Line

    All values below are taken from the manufacturer specification for this line.

    Technical specification of the PET bottle powder filling line
    ParameterSpecification
    Fill weight50–1,000 g
    Can diameterΦ30–130 mm
    Can height60–200 mm
    Production capacity20–40 cans/minute
    Filling accuracyWithin ±1–5 g
    Supply voltage3-phase 380V, 50 Hz
    Compressed air6 kg/cm² working pressure
    Process sequenceCan unscrambling, empty-can purge and sterilisation, inline weigh filling, automatic cap unscrambling and capping, aluminium foil sealing, can body cleaning, automatic labelling, coding, cartoning
    Product typeFree-flowing powders and powder blends
    Container typePET and plastic cans

    Capacity is quoted for the whole line and depends on the fill weight, the container format and the number of filling stations running. Station layout, conveyor lengths and the automation level of the cartoning end are specified per order.

    Line Design

    Why the Stations Are Arranged This Way

    Every stage before the filler prepares the can, and every stage after it protects what the filler has achieved.

    01

    Purge Before Fill

    Empty cans are air-purged and sterilised before the product goes in, so no packaging debris ends up under the fill or on the rim.

    02

    Weigh at the Fill Point

    The weight is measured while the can is being filled rather than at the end of the line, so the error is corrected within the same cycle.

    03

    Cap and Seal in Line

    Caps are unscrambled automatically and the aluminium foil is sealed in the same flow, so the can is closed before it can pick up moisture.

    04

    Clean, Label, Code

    Can body cleaning clears residual dust, then labelling and coding finish the pack without a manual handling step.

    Key Numbers

    Four Figures That Set the Line

    Fill weight, can size, rate and accuracy decide the layout and the number of stations.

    0cans/minMaximum line capacity
    1,000gMaximum fill weight
    ±1gTightest fill tolerance
    9Linked process stages

    Wide Can Range

    From a 30 mm jar to a 130 mm tub, and from 60 to 200 mm tall, one line covers both single-serve and bulk nutrition packs.

    Weight-Based Tolerance

    The accuracy is quoted in grams, which is the figure a form-fill-seal declaration is checked against, rather than as a percentage.

    6 kg/cm² Air

    A moderate compressed-air demand at 6 kg/cm² covers the pneumatic actuators across the capping, sealing and cleaning stations.

    Line Flow

    Nine Stages, One Direction

    The can enters empty at one end and leaves sealed, labelled and coded at the other, without a manual transfer.

    01

    Unscramble and Purge

    Cans are sorted, inverted for air purge and sterilised before they reach the filler.

    02

    Weigh Fill

    The can is filled on a weighing platform and the feed stops at the target weight, within 1 to 5 g.

    03

    Cap and Foil Seal

    Caps are unscrambled and applied automatically, and the aluminium foil is sealed to the clean rim.

    04

    Clean, Label, Code, Carton

    Can bodies are cleaned of dust, then labelled, coded and packed into cases to complete the flow.

    Product Coverage

    What Goes Into the Can

    Free-flowing powders and blends, from sports nutrition to specialised medical nutrition.

    PET bottle powder filling line layout with all stations
    Inline weigh filling station on the powder line
    Automatic capping head on the PET can line
    Foil sealing station on the powder filling line
    Can body cleaning unit after sealing
    Labelling station on the powder line
    Conveyor between stations on the powder line

    Sports & Nutrition Powders

    Protein powder, meal replacements and weight-gain blends packed into PET cans at retail and bulk sizes.

    Foods for Special Medical Purposes

    Clinical and medical nutrition powders, where the fill weight has to be both accurate and repeatable to support a declared value.

    Other Nutritional Blends

    Malted drinks, fortified powders and beverage bases, filled into the same can formats with a stored recipe per product.

    Format Envelope

    Can Size Against Fill Weight

    The line publishes a can envelope and a fill range; the two have to overlap for a given product. Use this table to check your pack before specifying the change parts.

    Can format against fill weight envelope for the PET bottle powder filling line
    Pack typeCan diameterCan heightTypical fill weight
    Small single-serve jar30–60 mm60–100 mm50–200 g
    Retail nutrition can60–100 mm100–160 mm200–600 g
    Large retail can100–130 mm140–200 mm600–1,000 g
    Foil sealing station closing a PET can of powder
    Foil seal on a clean rim — the reason the can body is cleaned before labelling.
    • Diameter drives the change partsEach can diameter needs its own guide rails, cap chute and filling head aperture; these are quick-change items supplied to order.
    • Height drives the conveyor settingCan height sets the transfer heights and the capping stroke, adjusted from the control recipe rather than by hand.
    • Fill weight drives the cycleHeavier fills take longer to feed and settle, which is why the line capacity is quoted as a range rather than a single rate.
    • Check the overlap firstConfirm that your target weight sits comfortably inside the fill range for your chosen can size before finalising the order.
    Ordering & Support

    Delivery, Warranty and Line Service

    Line configuration is agreed against your can and your product before production begins.

    Build Window

    Line builds are quoted at roughly 30 to 45 working days, with shipment in sections and reassembly drawings supplied.

    Warranty

    12 months of parts warranty on the line, with free replacement components and lifetime technical support.

    Commissioning

    Installation drawings, English manuals and remote support for setup, weighing calibration and first production.

    Change Parts

    Guide rails, cap chutes and filling apertures for additional can formats are quoted with the line. Volume terms are agreed per order.

    FAQ

    PET Bottle Powder Line Questions

    Powder density changes with humidity, particle size and settling, so a fixed screw volume drifts away from the target weight over a shift. Weighing each can on a load cell closes that loop: the filler delivers product until the target weight is reached, which is why the line holds within 1 to 5 g across products ranging from fine protein powder to coarser nutritional blends.

    The line is set up for PET and plastic cans with a diameter of 30 to 130 mm and a height of 60 to 200 mm, which covers most retail and bulk nutrition containers. Change parts for a different can size are quick-change items, and the recipe on the control system stores the fill weight, speeds and cap settings for each format.

    The published capacity is 20 to 40 cans per minute. Where a line lands in that band depends mainly on the fill weight, because heavier fills take longer to weigh and settle, and on how many filling stations are running. Two-shift and three-shift operation simply multiply the daily figure.

    Powders release fines at the fill point, and fines are what spoil a foil seal. The line handles this in three ways: can unscrambling and an empty-can purge and sterilisation stage before filling, a sealed filling head that drops product into the can rather than across it, and a can-body cleaning stage after sealing that clears any dust from the sidewall before labelling.

    The flow runs automatically through can unscrambling, empty-can purge and sterilisation, inline weigh filling, automatic cap unscrambling and capping, aluminium foil sealing, can-body cleaning, automatic labelling and coding, and then cartoning. Each station can be configured in more than one way, and the level of automation at the end of the line is chosen with the order.

    A three-phase 380V 50 Hz supply and compressed air at 6 kg/cm² pressure. Because the fill is checked by weight rather than by volume, there is no calibration fluid to supply and no product-level control on the hopper beyond the standard feed arrangement.

    Yes, provided the powders are free-flowing and compatible with the same contact materials. Fill weight, feed speed and settling time are stored per product, and the product path is designed to be cleaned between campaigns. Where allergen or flavour segregation is required, the line can be specified with separate feeding and extraction rather than a shared hopper.

    Next Step

    Send the Powder and the Can

    Tell us the product, the can diameter and height, and the fill weight. We will confirm the accuracy band, run a filling trial on your powder and prepare a quotation for the configured line.

    Response Commitments

    • Reply within 12 working hours
    • Free weigh-fill trial with measured spread
    • Change parts specified to your can
    • 12-month warranty, lifetime support
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