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  • Water-Cooled Electromagnetic Sealer

    Induction Foil Sealing Machine

    Seal the bottle, not the cap. A high-frequency coil heats the aluminium foil liner inside the closure until it fuses to the neck, so every container leaves the line tamper-evident and airtight without a single contact with the product.

    0-250Bottles per minute
    2600WMaximum power
    15-130Neck diameter (mm)
    50 kgMachine net weight
    Control panel and sealing head of the water-cooled induction foil sealer
    Voltage and current stay on the display, so a drifting seal is visible before it becomes a reject.
    Containment Without Contact

    Why Induction Beats Contact Sealing on a Bottle Line

    A contact head has to reach the neck, apply pressure and release. An induction head never touches the product at all: it passes over the capped bottle and heats only the foil liner, which means no residue, no smearing and no mechanical wear on the closure.

    • Seal through the capThe liner fuses to the neck from the outside in, so the closure stays clean and intact.
    • Water-cooled headContinuous output without heat soak, which keeps the seal flat and the cycle repeatable.
    • Dielectric materials onlyPE, PP, PET, PS, ABS and glass are ideal; metal bodies and metal caps are excluded by the process.
    • Line-readyRuns inline with filling and capping equipment or as a standalone bench unit.
    Sealing Principle

    How the Foil Seal Forms in Four Stages

    No adhesive, no flame and no hot tool touching the product. The seal is created by the liner itself.

    01

    Field Couples

    The sealer coil generates a high-frequency field as the capped bottle passes beneath it.

    02

    Liner Heats

    The aluminium foil layer absorbs the field and rises in temperature within a fraction of a second.

    03

    Polymer Fuses

    The heat-seal coating on the foil melts and bonds to the bottle neck, forming a continuous membrane.

    04

    Seal Sets

    On leaving the field the bond cools and locks, leaving a tamper-evident, moisture-proof closure.

    Technical Data

    Datasheet: Power, Speed and Seal Diameter

    Every figure below is taken from the machine datasheet and applies to the standard water-cooled configuration.

    Technical specifications of the induction foil sealing machine
    ParameterSpecification
    Rated voltageAC220V, 50/60 Hz
    Sealing speed0-250 bottles per minute
    Maximum power2600 W
    Sealing diameter15-60 mm / 50-130 mm
    Cooling methodWater-cooled
    Container materialsPE, PP, PET, PS, ABS and glass
    Main unit dimensions780 x 800 x 1250 mm
    Packing dimensions1220 x 750 x 460 mm
    Net weight50 kg
    HousingFull stainless steel, moulded
    Typical useHigh-volume bottle production

    Sealing performance depends on the liner grade, bottle material and line pitch. Send us a capped sample and we will confirm the settings and the coil size that match your container.

    Key Numbers

    Throughput Numbers That Shape the Line

    Four figures decide how this sealer slots into your filling capacity.

    250per minMaximum sealing rate
    2600WPeak sealing power
    15–130mmSeal diameter range
    50kgMachine net weight

    Digital Monitoring

    Working voltage and current are shown continuously, so a drift in the seal is caught at the panel, not downstream.

    Automatic Protection

    Over-current and over-voltage faults trip the unit automatically, protecting both the coil and the production batch.

    Integrated Build

    Power supply, coil and cooling sit in one stainless cabinet, leaving a single unit to position over the conveyor.

    Container Fit

    Bottle Neck and Container Coverage

    Two standard coil sizes cover the range from small dropper bottles to wide-mouth jars. The table shows which coil suits which neck.

    Bottle neck diameter coverage of the induction foil sealing machine
    Neck diameterTypical containerCoil size
    15-30 mmPharmaceutical dropper and syrup bottles15-60 mm
    30-45 mmCosmetic and essential oil bottles15-60 mm
    45-60 mmBeverage and nutraceutical bottles15-60 mm
    50-90 mmWide-mouth supplement jars50-130 mm
    90-130 mmChemical and oil containers50-130 mm

    Metal bottles and metal caps are not compatible with induction sealing. For lined plastic or glass closures the process works across the full range above.

    Where It Earns Its Place

    Industries That Seal Foil Every Shift

    Any line that fills a bottle and needs a moisture barrier, a tamper seal or an oxygen barrier is a candidate.

    Pharmaceuticals

    Airtight, tamper-evident seals on syrup, tablet and dropper bottles where cleanliness and traceability are mandatory.

    Food & Beverage

    Freshness locks on sauces, condiments, juices and dairy, keeping the headspace product from oxidising after capping.

    Cosmetics & Oils

    Leak-proof closures on lotions, serums, essential oils and lubricants, sized for both narrow and wide mouths.

    A

    Supplements & Nutraceuticals

    Seals keep moisture out of hygroscopic powders and protect sensitive actives in high-humidity warehouses.

    B

    Chemicals & Agro

    Barriers against leaks and fumes on pesticide, fertiliser and industrial chemical containers.

    C

    Contract Packing

    A single sealer that changes coil to switch between bottle families, keeping short runs economical.

    Ordering & Support

    What Comes With Every Machine

    Terms are agreed before production, and support does not depend on shipping the machine back to us.

    Shipping

    Air express, air freight and sea freight for larger quantities, trackable from the factory door.

    Payment

    Bank transfer and major online methods. Incoterms are confirmed on the proforma invoice.

    2-Year Warranty

    Parts covered, with free replacement components and lifetime engineering support.

    Packaging

    Foam-lined export crate that holds the head and cabinet rigidly through transit.

    • Lead timeAbout 5 working days for standard builds, plus roughly 4–6 working days in transit by express.
    • Volume termsAgreed per order against quantity and destination — send your target volume and port.
    • Free sample testSend capped bottles and we return sealed samples with the coil recommendation we used.
    • OEM & ODMCabinet finish, nameplate and interface language can carry your brand.
    FAQ

    Induction Foil Sealing Questions

    PE, PP, PET, PS, ABS and glass containers are all supported. Metal bottles and metal caps cannot be used, because the induction field has to pass through the cap into the foil liner.

    The sealing speed is rated from 0 to 250 bottles per minute. The achievable figure depends on bottle diameter, line pitch and the liner used, so we confirm it against your container.

    The unit is water-cooled as standard, which keeps the sealing head stable during long shifts. The cooling circuit is specified with the machine so it matches your utilities.

    Yes. The sealer can be integrated into an automatic line or operated as a standalone unit, which makes it suitable for both new projects and upgrades of existing filling and capping equipment.

    The display shows working voltage and current so the operator can see the sealing condition at a glance. Over-current and over-voltage protection trips automatically to keep the machine safe.

    Standard production takes about 5 working days. Air express adds roughly 4-6 working days, and air or sea freight is arranged for larger quantities. Every shipment is trackable.

    The machine carries a 2-year free warranty covering parts, plus English online support by email, WhatsApp and remote assistance for the life of the equipment.

    Related Models

    Other Sealing Machines to Compare

    If induction is not the right route for your package, these builds from the same family cover film and pouch sealing.

    See the full sealing machine range

    Next Step

    Send a Capped Bottle. Get Sealed Samples Back.

    Tell us the container material, neck diameter and line speed. We will confirm the coil size, return sealed samples and prepare a quotation tailored to your packaging.

    Response Commitments

    • Reply within 12 working hours
    • Free bottle sample sealing test
    • OEM / ODM branding available
    • 2-year warranty, lifetime support
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